FULTON STEAM BOILERS CUT COOKING TIME FOR LYONS SEAFOODS
 Lyons
Seafoods is one of the largest prawn and seafood processors in the
UK, specialising in supplying the country’s leading supermarkets and
food service groups with raw, freshly cooked, chilled, and frozen
prawns and other speciality seafoods.
As part of a £3.5m expansion programme that has included the
commissioning of a second processing line, the Warminster-based
company has installed a fully packaged plant room from Fulton Boiler
Works.
The plant room, which contains two dual-fuel RBC1250 boilers plus
ancillary equipment, was manufactured at Fulton’s headquarters in
Bristol and delivered to site as three modular skid mounted packages
– one for each of the RBC1250 boilers and one for the ancillary
equipment. The skids were then mounted onto a prepared concrete
base, connected to site services and covered with a Quinshield
composite housing.
Commenting for Lyons Seafoods, chief engineer Jim King says: “During
the specification process we approached a number of boiler
manufacturers but found Fulton to be very knowledgeable and
professional in the way they reacted to our requests and questions.”
“The new processing and packaging line has improved the cooking
process at Lyons and changed the way we operate. It will give us a
competitive edge in an industry that is used to supplying frozen or
defrosted products.” explains Jim. “Unlike most of our competitors,
our aim is to supply customers with freshly cooked and chilled
products, rather than frozen.”
Unlike the company’s old processing line, which used thermal fluid
boilers to supply hot water via heat exchangers, the new system will
use steam from the Fulton plant room for the thawing and cooking
process, as well as for CIP services and hand washing.
Firstly, for thawing the raw product, water is heated to 40 degrees
centigrade using the steam. The cooking process then uses steam
injected into circulating water via a fine mesh food-grade filter,
to provide a consistent temperature that can be accurately
controlled to within 0.3 degrees centigrade.
This accuracy couldn’t be achieved with the original thermal fluid
boilers due to the volume of water circulating in the system; and
the reaction time of the thermal fluids through the heat exchanger.
Following the completion of the final phase of the expansion
programme, the old thermal fluid system will be decommissioned and
the two RBC1250 boilers, operating 24 hours a day, seven days a
week, will supply steam for both cooking lines.
Email:
bareham@fulton.com
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