Trend Control Systems - Museum Drives Down Energy Use And UPS
Protection For Collections
Fitting
Trend variable speed drives on the air conditioning plant at the
Natural History Museum ’s Wandsworth storage facility has made it
possible to cut energy consumption at the site by over 30%..It has
also enabled much improved control of environmental conditions,
thereby aiding preservation of the large collections of specimens
that are held within the building. The high level of energy savings
has meant that the £100,000 spent on installing the drives and
making major changes to plant control strategy was recouped in just
16 months.
The Wandsworth site, which has a floor area of 13,500m 2 ,currently
provides storage for a variety of life and earth science
collections, including insects, animal skins and fossils. The
forty-year old building had previously been a stationery warehouse
and when the museum acquired it in the mid nineteen-nineties a major
refurbishment was carried out. This included the installation of
nine air-handling units to serve the individual stores, plus a Trend
building management system to control and monitor them and the
central boilers and chillers.
Unfortunately, the air handlers were oversized (the largest units
have 22kW and 18.5 kW fan motors)They are more suited to an office
building than an environment such as the Wandsworth store with its
very low staffing levels. And without speed control they used to run
flat out 24hrs a day. Also, owing to their design it was impossible
to control the fresh air intake; even with the dampers only slightly
open the power of the supply fans ensured that fresh air made up
some 20% of what the AHUs delivered to the space and this of course
had to be conditioned to the right temperature and humidity. To
achieve balance, a similar volume of conditioned air had to be
exhausted from the building, which was naturally highly wasteful of
energy.
It was also difficult to maintain stable conditions within the
stores, which meant the collections were put at risk. The
temperature has to be maintained below a certain level to prevent
pest infestation of the organic specimens.
Similarly, if the relative humidity gets too high, problems such as
mould growth or pyrite decay of fossil specimens may occur. Control
was especially problematic in the height of summer, when it was
often impossible to adequately cool and dehumidify the large volumes
of air being treated.
The only option in such cases was to turn the plant off. In a bid to
eliminate energy waste and provide the closely controlled
environment needed to protect the collections, the museum ’s Head of
Engineering Simon Tilleard devised a new operating strategy for the
AHUs ’
Trend IQ controllers. For the change in strategy to be implemented
it was necessary to fit variable speed drives on the supply and
extract fan motors of all nine air handlers. The drives, all of
which are from Trend ’s extensive NX range, were supplied and
installed by Energy Efficient Controls (EEC) Ltd, who also
reconfigured the controllers firmware.
Now, supply fan speed is controlled to maintain a slightly positive
pressure (2Pa) in the storage spaces. Crucially, the AHUs ’ export
ports have been permanently closed off; as a consequence the volume
of fresh air supplied is only what is needed to compensate for air
leakage through the building fabric and hold the differential
pressure. However, it is still more than enough for the few staff
working in the storage areas. If temperature and/or RH levels start
to go out of tolerance the recirculation dampers are modulated open,
causing supply fan speed to increase and more conditioned air to be
delivered to the space. Should this not restore conditions then the
extract fan is brought on to boost recirculation.
In practice the extract fans now hardly run at all, only really
being needed during the summer months. Most of the supply fans
generally operate at 30-50% of full speed, which owing to the cube
law relationship between motor speed and power consumption is
equivalent to an electricity saving of around 90% or more. Those
fans serving the smaller stores will often tick over at just 10% of
maximum.
There have also been appreciable power savings on the chillers, less
chilled water being needed for cooling and dehumidification owing to
the much lower fresh air volumes passing through the air handlers.
Since the latter ’s demand for hot water has fallen significantly as
well – both for heating in the winter and dehum in summer – there
has been a major reduction too in boiler gas consumption.
In the 12 months following the drives ’ installation, electricity
and gas usage fell by 30% (689 MWh)and 38% (754 MWh) respectively –
equivalent to a financial saving of £74,175.
The figures would have been even more impressive had it not been for
some 60 staff moving into the site ’s previously empty office area
at the start of this period. This meant that the offices had to be
heated (to 21 ºC, rather than 12 ºC) and also resulted in a
significant increase
in the building ’s lighting load. The storage areas are now
controlled to 15-17 ºC and 35-50% RH, all year round. Even during
last summer, when the outside air temperature reached 36 ºC,
conditions were always kept within these limits. In the past this
would have been completely unachievable.
According to Simon Tilleard: “Previously it was the air handling
units that posed the greatest risk to the collections. We knew the
solution lay in being able to limit fresh air volumes. The
particular way we have chosen to achieve this has not only resulted
in very stable control and allowed us to set strict environmental
conditions that are conducive to preservation, but has also led to a
substantial reduction in running costs.”
The Trend NX variable speed drives that are at the heart of the
solution connect directly to the BMS communications network, also
linked to which are the IQ controllers that automatically regulate
their output.
Because they are connected to the network, the drives can all be
managed and monitored from the BMS ’s supervisor, rather than this
having to be done through their local displays. This makes life a
lot easier for the site ’s maintenance technician. Up to 30
variables can be monitored, including motor status, speed, power,
current, torque and hours run.
Simon Tilleard is able to remotely access the Wandsworth system and
drives via the Natural History Museum ’s intranet. He is based at
the museum ’s main site in South Kensington, which also features a
Trend BMS. Much of this very large system was supplied and
engineered by EEC.
Email:
energysavings6@trendcontrols.com
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